SAP Structural Updates for Aviation Manufacturer

SAP Structural Updates for Aviation Manufacturer

Blog Article

A digital supply chain expert has commenced a latest collaboration with a world-renowned manufacturer of ejection seats and aviation safety equipment. This project is designed to enhance operational efficiency and prepare the organisation for future demands through revisions to its SAP enterprise structure and broader system enhancements.

The consultancy has already completed several projects for this customer, including the deployment of the PreBilt™ solution. This implementation greatly increased operational visibility, streamlined manual processes, and simplified operations for personnel.

Transition to SAP S/4HANA

As part of its digital advancement, the manufacturer is moving from SAP ECC to SAP S/4HANA, opting for a brownfield implementation. This approach necessitated a review of the existing enterprise structure, which had not changed with one plant and one warehouse, even though the company is active across three UK sites.

In early 2024, the consultancy was commissioned to undertake a feasibility study and provide targeted recommendations aligned with SAP best practices. The proposal included the completion of the S/4HANA upgrade prior to introducing a revised enterprise structure, suggesting the adoption of two plants and three warehouses.

Upcoming Implementation Phase

With the S/4HANA upgrade almost complete, the customer is now moving forward with the recommended enterprise structure changes. Additional system modifications identified during initial scoping are also set for implementation. These include enhancements of PreBilt and changes to SAP to support inter-site stock transfers and Available to Promise (ATP) functionality.

Detailed Assessment and PoC Activities

• In-depth study to support inter-site transfers and ATP requirements.


• PoC in the sandbox environment showcasing the proposed structure changes.


• Playback of high-level design to key stakeholders, supported by documentation and future-phase recommendations.


• Assessment of enhancement needs for the PreBilt mobility solution.


• Finalisation on the strategy for inventory transfer and master data alignment.

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• Clarification of next steps for design and implementation phases.

Rachel Greenwood, Head of the Digital Supply Chain Practice at the consultancy, commented on the collaboration: “The team is delighted to work further working with this valued customer on a project that will strengthen the long-term capability of its SAP environment. With a deep understanding of both the system and the customer’s operations, a robust foundation has been established for successful delivery.”